SF castings for cement manufacturing

Shakespeare has supplied the Cement industry for over three decades with tens of thousands of products. Some of the more common products are shown below. We supply all types of castings from cooler plates to Damper/Flap Valves, Drag Chains and Hammers. If you have a further requirement for hard wearing castings, please contact us as our technical team will only be too pleased to help.

Clinker Coolers

Shakespeare has supplied clinker cooler solutions for the cement industry.

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Cast products include;

  • Grate Cooler Plates (slotted, holes, CFG, RFT)
  • Bridge Plates
  • Side Plates
  • Grate Plate¬†Carriers
  • Satellite Cooler Tube Liners and Lifters
  • Air Cannon Blaster Nozzles

Cooler Plates - Hard Faced Insert cooler plates have been developed by Shakespeare to meet the demanding operating conditions found in some Clinker Coolers. Subjected to high abrasion and elevated temperatures, Cooler Plates are often found to experience abnormally high wear in the stroke area of the plate resulting in excessive downtime.

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To reduce the effect of abrasion and elevated temperatures an Insert is fitted to the casting on the area behind the cooling slots. The Insert is plate with a weld overlay, the metallurgy of which has outstanding resistance to abrasion at both ambient and elevated temperatures. The material, most commonly a chromium carbide alloy, is deposited using the submerged arc process ensuring a smooth surface giving minimum resistance to flow of clinker over the face.

Kilns

Shakespeare are highly experienced at supplying cast products for Kilns. Typical products supplied include;

  • Nose Rings (internal, external)
  • Inlet Troughs/Segments
  • Brick Retaining Plates

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Pre-Heaters

shakespeare Segmented dip tubes

The company also supply castings for the cement sector pre-heaters including;

  • Cast Cyclone Segmented Dip Tubes
  • Blaster Nozzles
  • Damper / Flap Valves
  • Drag Chains
  • Hammers

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